Food & Beverage
The plant engineer who signs the mechanical integrity program and the corporate team that answers for every site share one record, from a single US cold store under OSHA PSM to a global network working to EN 378 and ISO 22000.
Where it runs
Every receiver, machine room, and ammonia line keeps its inspection, its thickness trend, and its PSM proof on one record.
Machine rooms · receivers · ammonia piping · hygienic assets
Where the record is won
Ammonia mechanical integrity holds in the field and is proven in the file, an inspection done and documented, an interval tracked and current. intelliSPEC runs each program so nothing lapses unnoticed.
02 layers · scroll to stack
intelliINSPECT runs annual and five-year IIAR 6 checklists on machine rooms, vessels, and ammonia piping, captured offline at minus twenty and signed at the point of work.
intelliNDT logs UT readings on receivers, condensers, and iced ammonia lines, computes corrosion rate and remaining life, and flags corrosion under insulation before the pipe announces it.
intelliINTEGRITY screens thinning vessels and piping against API 579 fitness for service, so the call on a thirty-year-old receiver rests on a calculation with the readings attached.
intelliCOMPLY holds permits, LOTO, incidents, and closeout evidence against OSHA PSM 29 CFR 1910.119 and EPA RMP 40 CFR 68, exportable as one query when the auditor sits down.
One record, dock to audit
The record that survives an OSHA visit is built in the cold, on the day of the work.
One record, dock to audit
The inspector walks the engine room and blast freezer with the IIAR 6 checklist on a tablet, no signal required. Photos of iced pipe, valve tags, and relief valve dates sync when the crew reaches the dock.
New UT readings on the high-pressure receiver update corrosion rate and remaining life in intelliNDT, and intelliINTEGRITY rescreens the vessel against API 579 the same day, not next quarter.
When OSHA or an EPA RMP auditor asks for five years of mechanical integrity records, the answer is an export, every reading carrying user, timestamp, and signature.
How it runs
Runs IIAR 6 inspection, testing, and maintenance offline in the freezer and signed at the point of work.
intelliNDTTracks CUI and thinning on ammonia piping and receivers, computing corrosion rate and remaining life.
intelliINTEGRITYScreens thinning vessels and piping against API 579 fitness for service the same day the readings land.
intelliCOMPLYHolds OSHA PSM 1910.119 and EPA RMP 40 CFR 68 permits, LOTO, and incident evidence, exportable as one query.
Evaluation path
Food & Beverage · next step
Bring one plant's ammonia mechanical integrity file and we will map it to the record in a working session.
Answers
Yes. Annual and five-year IIAR 6 checklists for machine rooms, vessels, and ammonia piping run in intelliINSPECT, with each task, finding, and correction logged against the specific component and interval so a lapsed task surfaces before the auditor does.
Food and beverage plants above the 10,000 pound threshold run their OSHA PSM 29 CFR 1910.119 mechanical integrity program on intelliSPEC, with IIAR 6 inspections, thickness data, and corrective actions on one record instead of binders and spreadsheets.
Cold ammonia lines ice over and hide external corrosion, so intelliNDT tracks ultrasonic thickness at inspection points and trends the loss rate, flagging CUI suspect runs for stripping and repair before they leak.
PSM coverage starts at 10,000 pounds, but OSHA cites smaller systems under the general duty clause using IIAR standards as recognized practice. intelliSPEC runs the same IIAR 6 program either way, so charge size changes the paperwork, not the discipline.
Yes. Inspections, incidents, permits, and closeout evidence are held with user, timestamp, and signature, so the mechanical integrity record an EPA RMP 40 CFR 68 audit needs exports as one query rather than weeks of assembly.
Yes. intelliINSPECT wizards capture weld, surface, and gasket condition on hygienic process assets against 3-A Sanitary Standards and ISO 22000, with sign-off recorded offline on the plant floor.
Yes. Inspections capture fully offline in blast freezers, engine rooms, and cold docks where there is no signal, then sync when the device reconnects. Plants outside the US run the same record against EN 378 and ISO 22000.
