Cement & Building Materials
Cement reliability teams keep kiln shell scans, refractory history, silo verdicts, and outage scopes on one record, running the same way at a single works or across a global group, from the quarry face to the dispatch silo.
Where it runs
Every kiln, silo, and quarry keeps its wear trend, its verdict, and its audit path on one record.
Rotary kilns · silos · structural steel · preheater ducts
Heavy fixed plant
Shell wear, refractory timing, silo steel, and outage scope each get a workflow and a standard, so the answer is measured, not remembered.
02 layers · scroll to stack
intelliINSPECT logs hot-spot findings, refractory zones, and tire and roller condition offline on the kiln deck, signed on the spot, and files quarry and plant walkdowns as MSHA 30 CFR examination records.
intelliNDT holds ultrasonic thickness on shell sections, tires, and preheater ducts, then computes wear rate and remaining life, so the next reading lands on measured metal loss rather than the calendar.
intelliINTEGRITY dispositions silos, hoppers, and structural steel against EN 1991-4 actions and EN 1993-4-1 shell rules, with run, repair, or replace called under API 580 and 581 discipline.
intelliPROJECTS stages the rebricking scope, gate reviews, and critical path for the annual kiln stop, with every inspection finding feeding the scope instead of a spreadsheet.
One finding, end to end
A hot spot on section 18 carries its wear rate, its verdict, and its date to the audit.
One finding, end to end
The inspector flags an IR hot spot on section 18, photographs the tire migration, and logs roller bearing temps, all offline at the preheater tower, signed and synced before end of shift.
The UT crew's next thickness set lands on the same shell section. Wear rate updates, remaining life recomputes, and the API 581 interval and next rebricking scope move with it in intelliINTEGRITY and intelliPROJECTS.
When MSHA, the insurer, or the group engineer asks, section 18 exports as one thread: every reading, rate, verdict, signature, and date.
How it runs
Captures kiln shell, refractory, and quarry walkdown findings offline, filed as MSHA 30 CFR examination records.
intelliNDTComputes shell, tire, and preheater duct wear rate and remaining life from ultrasonic readings.
intelliINTEGRITYDispositions silos and structural steel against EN 1991-4 and EN 1993-4-1 under API 580 and 581.
intelliPROJTURNStages the kiln stop scope, gate reviews, and critical path so the restart date holds.
Evaluation path
Cement & Building Materials · next step
Bring one kiln's shell and refractory history and we will show you the wear trend, the verdict, and the audit path in a single session.
Answers
Yes. Hot-spot findings, refractory thickness by zone, and tire and roller condition are captured offline at the kiln with intelliINSPECT, each signed and timestamped. That history drives the next rebricking scope instead of living in one engineer's head.
intelliNDT logs ultrasonic thickness on shell sections, tires, rollers, and preheater ducts, then computes wear rate and remaining life per location. The next scan is scheduled on measured metal loss under API 580 and 581 risk-based inspection, not on a fixed calendar.
Yes. Silos, hoppers, and structural steel are dispositioned in intelliINTEGRITY against EN 1991-4 actions on silos and EN 1993-4-1 steel shell rules, with run, repair, or replace recorded on evidence.
intelliPROJECTS stages the outage scope, gate reviews, and critical path for the kiln stop, and pulls shell and refractory findings straight from the inspection record. Scope grows from evidence, and the restart date holds because the gates are visible.
Yes. Workplace examinations, defect findings, and corrective actions at the quarry and crushing plant are captured offline at the face with user, timestamp, and signature, and export for MSHA 30 CFR review as one query.
Yes. intelliPAINT records DFT readings, dew point, and hold points against EN ISO 12944 coating systems, building a databook per structure so repaint decisions rest on measured film and environment, not on appearance.
Yes. The same record runs at every works, online or offline, so a group holds one inspection standard and one audit trail across kilns, silos, and quarries regardless of local crew, language, or connectivity.
